| Spotlight # 2889 |
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INDUSTRY: Naval aircraft systems maintenance.
APPLICATION: Stripping paint from ejection seat components.
EQUIPMENT SOLUTION: BNP A200-2 modified with tall entry and exit doors to accommodate 20-inch part/fixture requirements.
PART HANDLING: Indexing turntable with quick-change fixtures on standard ZERO satellites.
ADVANTAGES & SELLING FEATURES:
- Combination of programmable controller and quick-change fixturing reduces set-up time between different part runs.
- Automation delivers more consistent part, more quickly, at lower labor cost.
SPECIAL OPTIONS:
- Vertical ball screw oscillation with 18-inch stroke, controlled by Allen Bradley SLC 500 series PLC.
- PLC mounted in control panel door.
- Noise suppression package for 84 dBA.
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CABINET SIZE: 4 ft wide x 4 ft deep x 6.5 ft tall
MEDIA: Plastic
BLAST GUNS/NOZZLES: Eight automatic suction guns, No. 6 Tungsten Carbide Nozzles with 3/16-inch air jets.
RECLAIMER: 1200 cfm cyclone separator.
DUST COLLECTOR: RPH-3L, 1200 cfm reverse pulse collector with three cartridges.
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| Spotlight # 2698 |
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INDUSTRY: Automotive machine shop with OEM contract with heavy equipment manufacturer. APPLICATION: Deburr fuel injector cases after machining operation. EQUIPMENT SOLUTION: Modified BNP A200 with precision servo indexer, nine-station turntable — three for blast, three for blow-off, and three for loading/unloading. PART HANDLING: Precision indexing turntable delivers parts to proper position to within +/- .005 inch @ 13.5-inch radius.
Special urethane fixtures hold and mask parts during blasting. ADVANTAGES & SELLING FEATURES: Automated system replaced hand deburring operation, and produces perfectly deburred parts.
Machine was told to buy ZERO automated cabinet as condition of getting contract. SPECIAL OPTIONS: Precision indexing turntable.
Combination parts holding and masking fixtures. |
CABINET SIZE: BNP A200 MEDIA: Glass bead BLAST GUNS/NOZZLES: Nine ZERO automatic blast guns. Each blast station has three guns - two with 5/16-inch orifice nozzles, and one with 3/8-inch orifice. RECLAIMER: 1,200 cfm cyclonic separator. DUST COLLECTOR: RPH 3L, 1,200 cfm reverse pulse collector with 3 cartridges. |

| Spotlight # 3070 |
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INDUSTRY: Aircraft engine maintenance.
APPLICATION: Peening engine airfoil blades following repair.
EQUIPMENT SOLUTION: Two A205 indexing turntable cabinets -- one for glass bead, one for steel shot.
PART HANDLING: Eight satellites per cabinet with molded urethane fixture sets.
ADVANTAGES & SELLING FEATURES:
- Versatile systems have 12 pre-set programs for gun position and action.
- Two cabinets deliver precise repeatable peening intensity.
SPECIAL OPTIONS:
- Air supply to each gun has regulator with oversize gauge for precise adjustment.
- A controller stores 12 presets for gun position and activation.
- Vibratory classifier with 30-inch screens.
- Special peening test package included.
- Noise suppression package. Custom paint. Extended two-year warranty.
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CABINET SIZE: 5 ft wide x 5 ft deep x 5.5 ft tall
MEDIA: Glass bead and S110 steel shot
BLAST GUNS/NOZZLES: No. 6 boron carbide nozzles with 3/16-inch air jets. Six per station.
RECLAIMER: 1800 cfm
DUST COLLECTOR: RPH-4L, 1800 cfm
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| Spotlight # 3176 |
MARKETING DATA |
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INDUSTRY: Coatings removal job shop.
APPLICATION: Removing coatings from aluminum and magnesium wheels of varying diameters and designs. Extremely high production requirements to supply car makers.
EQUIPMENT SOLUTION: Large, indexing turntable with four rotating satellites and four pressure nozzles mounted on horizontal oscillator.
PART HANDLING: Manual loading onto adjustable fixtures.
ADVANTAGES & SELLING FEATURES:
- High production capacity helps company keep up with demand.
- Pull-through dust collector system, with exhaust motor on clean side, eliminates dust leaks.
SPECIAL OPTIONS:
- Special satellites for heavy parts.
- Fixtures adjust quickly for varying part diameters.
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CABINET SIZE: 6 ft wide x 6 ft deep x 7 ft tall
MEDIA: 90 mesh aluminum oxide, selected to help meet production requirements.
BLAST GUNS/NOZZLES: (4) No. 5, boron carbide short venturi pressure nozzles
RECLAIMER: 2500 cfm (rubber lined)
DUST COLLECTOR: RPH-6L, 2500 cfm
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